2026-06-22 18:56:57
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The Chinese extrusion equipment industry is driving a leap towards intelligent and precise production processes through the deep integration of artificial intelligence (AI) technology. The core of AI integration is reflected in four aspects: firstly, intelligent optimization of process parameters, based on machine learning algorithms to analyze massive historical production data, dynamically optimize key parameters such as screw speed, temperature control and pressure of each section, and achieve 'one click self optimization' of product quality and efficiency. For example, Jinwei Machinery's intelligent system reduces energy consumption of PVC pipe production lines by about 15%. The second is online quality intelligent detection, integrating high-resolution industrial cameras and AI vision algorithms to real-time identify appearance defects, size deviations, and internal structural defects (such as bubbles and crystal dots) of extruded products, with a defect detection rate of over 99.5%, replacing manual visual inspection. The third is predictive maintenance of equipment health, which collects multi-source data such as vibration, temperature, and current through sensors, and uses AI models to warn of abnormalities in core components such as screws and bearings, reducing unexpected shutdowns by more than 30%. The fourth is to build digital twins and virtual debugging, simulate and optimize mold design and process flow channels in a virtual environment before production, and shorten the debugging cycle by about 40%. Leading enterprises in the industry, such as Bell Machinery and Foshan Barton Phil Cincinnati, have launched intelligent extrusion production lines integrated with AI algorithms, and have cooperated with Tencent Cloud, Huawei Cloud, etc. to develop industrial Internet platforms. Overall, AI technology is reshaping the entire value chain of extrusion equipment from design, production to service, moving from 'experience driven' to 'data-driven' and comprehensively enhancing industry competitiveness and added value.